Laser Cutting Service
Laser Cutting: Precision and Versatility for Efficient Material Processing
Laser cutting is a versatile process proficient in cutting a range of materials, including metals, plastics, wood, and more. Renowned for its precision, the method allows for intricate designs with minimal wastage. Offering swift production, clean cuts, and adaptability to diverse materials, laser cutting stands out as a cost-effective, efficient, and environmentally friendly solution.
What are the types of laser cutting?
1. CO2 Laser Cutting:
Features:
CO2 laser cutting is a widely used process for cutting various materials. It utilizes a laser beam generated by CO2 gas and is suitable for metals, plastics, wood, and more. With its relatively long wavelength, CO2 laser can penetrate non-metallic materials, extending its application range.
Advantages:
One of the advantages of CO2 laser cutting is its rapid and efficient cutting speed. On production lines, it swiftly completes cutting tasks for large batches of parts, enhancing overall productivity. Additionally, as it doesn't directly contact the workpiece surface, tool wear is minimized, extending tool life.
Limitations:
Despite its broad applicability, CO2 laser cutting may have limitations on highly reflective materials or special metals. Additionally, it may not be ideal for certain non-metallic materials like glass or transparent plastics. The choice of cutting method should consider specific material characteristics.
2. Fiber Laser Cutting:
Features:
Fiber laser cutting employs fiber-optic laser technology primarily for cutting metal materials. It features flexible cutting through fiber optic laser transmission, allowing for high precision. This technology is applicable to various metal materials, including stainless steel and aluminum alloys.
Advantages:
Fiber laser cutting excels in high precision and efficiency. The use of fiber optics reduces energy loss, enhancing cutting efficiency. It is suitable for applications requiring precise cutting, such as manufacturing precision components. Moreover, fiber laser cutting performs exceptionally well on thin materials.
Limitations:
The limitations of fiber laser cutting mainly lie in its poor adaptability to non-metallic materials compared to CO2 laser cutting. For non-metal materials, its performance might not meet expectations. The choice between methods depends on specific material requirements and processing needs.
3. Pulsed Laser Cutting:
Features:
Pulsed laser cutting utilizes pulse laser technology and is suitable for cutting heat-sensitive materials. Intermittent pulses reduce the heat-affected zone, preserving workpiece surface quality.
Advantages:
Pulsed laser cutting excels in protecting heat-sensitive materials. It is suitable for scenarios where reducing the heat-affected zone is crucial, such as cutting small parts. Moreover, it minimizes workpiece deformation during cutting.
Limitations:
The limitation of pulsed laser cutting is its relatively slow cutting speed. Due to intermittent pulses, overall cutting efficiency is lower. Therefore, in scenarios emphasizing high efficiency, alternative laser cutting methods might be considered.
4. Nitrogen Laser Cutting:
Features:
Nitrogen laser cutting involves injecting nitrogen during cutting to reduce surface oxidation. Primarily used for high-quality cutting of metal, such as stainless steel. Nitrogen injection helps minimize oxidation reactions during cutting, improving cutting quality.
Advantages:
Nitrogen laser cutting offers a clearer cutting edge with minimal surface oxidation. This makes it particularly suitable for applications requiring high-quality cutting surfaces. Additionally, it exhibits good adaptability, applicable to various types of metal materials.
Limitations:
While nitrogen laser cutting excels in metal cutting, it may not be suitable for materials sensitive to nitrogen. The choice of cutting method should consider the material's characteristics and processing requirements.
5. YAG Laser Cutting:
Features:
YAG laser cutting utilizes solid-state laser materials and is suitable for cutting both metal and non-metal materials. It performs exceptionally well on highly reflective metals like copper or aluminum, thanks to its shorter wavelength.
Advantages:
One of the key advantages of YAG laser cutting is its ability to handle highly reflective metals effectively. Compared to other laser cutting technologies, YAG laser provides smoother cutting edges, suitable for high-quality cutting requirements.
Limitations:
The limitation of YAG laser cutting lies in its relatively slow cutting speed, especially for thicker materials. In scenarios requiring high-efficiency cutting, other faster laser cutting technologies might be considered.
Materials for Laser Cutting
The various materials applicable to the above machining processes. They can be used in multiple industries.
Especially suitable for one-time prototypes and custom parts for final use.
| Laser Cutting Type | Applicable Materials | Material Grades | Thickness Range |
| —————————————————————————————————————————————————————————————————— | |||
| CO2 Laser Cutting | Stainless Steel | 304, 316L, 321 | 0.5mm - 25mm |
| Carbon Steel | A36, Q235B, S45C | 0.5mm - 25mm | |
| Aluminum Alloy | 6061, 7075, 5052 | 0.5mm - 25mm | |
| Copper Alloy | C1100, C3604 | 0.5mm - 25mm | |
| —————————————————————————————————————————————————————————————————— | |||
| Nitrogen Laser Cutting | Stainless Steel | 304, 316L, 310S | 0.5mm - 20mm |
| Carbon Steel | A36, Q235B, S355JR | 0.5mm - 20mm | |
| Alloy Steel | 4140, 4340, 8620 | 0.5mm - 20mm | |
| Aluminum Alloy | 6061, 5083, 2024 | 0.5mm - 20mm | |
| —————————————————————————————————————————————————————————————————— | |||
| YAG Laser Cutting | Stainless Steel | 304, 316L, 321 | 0.2mm - 6mm |
| Copper | C1100, C1020 | 0.2mm - 6mm | |
| Aluminum | 6061, 5052 | 0.2mm - 6mm | |
| Alloy Steel | 4140, 4340 | 0.2mm - 6mm | |
| —————————————————————————————————————————————————————————————————— | |||
| Pulsed Laser Cutting | Stainless Steel | 316L, 304L, 310S | 0.1mm - 10mm |
| Carbon Steel | A36, Q235B, S355JR | 0.1mm - 10mm | |
| Aluminum Alloy | 6061, 5052 | 0.1mm - 10mm | |
| —————————————————————————————————————————————————————————————————— | |||
| Fiber Laser Cutting | Stainless Steel | 304, 316L, 321 | 0.1mm - 25mm |
| Carbon Steel | A36, Q235B, S355JR | 0.1mm - 25mm | |
| Alloy Steel | 4140, 4340 | 0.1mm - 25mm | |
| Aluminum Alloy | 6061, 5052 | 0.1mm - 25mm | |
Our other manufacturing capabilities
We also offer other machining services, and if you have multiple projects, we can provide solutions for all your needs.
We equipped every kinds of CNC lathe and CNC milling center machine. Since 2005, We have always been committed to CNC machining and strictly control each process. Also support perfect surface treatment.
Specialized in shaping intricate contours, Profile Grinding distinguishes itself as a dedicated form of surface grinding. This method employs a grinding wheel with a predefined profile to precisely mold the workpiece's shape, making it ideal for complex geometries and irregular surfaces.
Precision Wire EDM, often referred to as Mirror EDM, emerges as a highly accurate machining technique tailored for various materials, encompassing metals and exotic alloys. Celebrated for its micro-level precision and contactless machining, Precision Wire EDM stands out in sculpting intricate shapes and achieving impeccable surface finishes.
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FAQ
1
What materials can be cut using laser cutting services?
Laser cutting is versatile and suitable for various materials, including metals (steel, aluminum, stainless steel), plastics (acrylic, ABS, polycarbonate), wood, leather, fabric, and more. If you have specific material requirements, feel free to inquire.
2
What are the advantages of laser cutting over other cutting methods?
Laser cutting offers several advantages, including high precision, minimal material wastage, intricate design capabilities, and the ability to cut a wide range of materials. It provides clean cuts with minimal burrs, making it ideal for detailed and complex shapes.
3
What thicknesses can be accommodated with laser cutting?
The thickness range depends on the material. Generally, laser cutting can handle a wide range, from thin materials (e.g., 0.1mm) to thicker sections (e.g., 25mm for metals). Exact capabilities may vary, so it's recommended to check with the service provider.
4
Is laser cutting suitable for prototyping and small production runs?
Yes, laser cutting is excellent for prototyping and small production runs. It allows for quick setup and adaptability, making it cost-effective for producing limited quantities with high precision and quality.
5
Are there limitations to laser cutting services?
While laser cutting is highly versatile, it may have limitations on extremely thick materials, highly reflective surfaces, or materials that emit toxic fumes. Additionally, intricate designs may require additional setup time.
6
Can laser cutting be used for engraving as well?
Yes, laser cutting machines often have engraving capabilities. This allows for additional customization by adding text, logos, or intricate patterns to the cut pieces.
7
What file formats are accepted for laser cutting projects?
Commonly accepted file formats include DXF, DWG, AI, SVG, and others.
8
How long does it take to complete a laser cutting project?
Project completion time varies based on factors such as material, complexity, and quantity. Simple projects may be completed quickly, while more complex ones may take longer. Your service provider can provide a more accurate timeframe based on your specific project details.
9
How can I request a quote for a laser cutting project?
To request a quote, provide detailed information about your project, including material, dimensions, quantity, and any specific design files.
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Ruixing MFG - Custom CNC Machined Parts Manufacturer Since 2005
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