CNC Machined Steel Drive socket manufacturing
We specialize in providing custom CNC machined steel drive sockets tailored. Our sockets are made from high-quality steel, ensuring exceptional durability for heavy-duty applications. With precise CNC machining, we guarantee accurate dimensions and a perfect fit. We offer customization options to meet your specific tool requirements.
The Custom CNC Machined Steel Drive Socket is a high-quality component designed for use in power tools. Crafted from robust 40Cr steel, this drive socket offers exceptional strength, reliability, and longevity. With a combination of turning and milling processes, followed by a series of post-treatments including heat treatment, sandblasting, and nickel plating, this drive socket is engineered to meet the highest standards of performance and durability.
Product Overview
The Custom CNC Machined Steel Drive Socket is a specialized component used in power tools. It serves as a critical connection point between the tool and the driven mechanism, ensuring efficient power transmission.
This drive socket is tailored for OEM CNC manufacturing, providing a custom solution to meet specific tool requirements. Its robust construction and precise dimensions guarantee a perfect fit and optimal performance.
Material Characteristics
◎ High Tensile Strength:
40Cr steel exhibits excellent tensile strength, providing the ability to withstand high loads and stresses without deformation or failure.
◎ Good Toughness:
40Cr steel possesses good toughness, which allows it to absorb energy and resist fracture under impact or dynamic loading conditions.
◎ Wear Resistance:
Due to its alloy composition, 40Cr steel offers good wear resistance, making it suitable for applications involving sliding or abrasive wear.
◎ High Hardness:
40Cr steel can be heat-treated to achieve high hardness levels, enhancing its ability to resist indentation, wear, and deformation.
◎ Good Machinability:
40Cr steel can be easily machined using conventional methods, allowing for the production of complex shapes and precise dimensions.
◎ Moderate Weldability:
40Cr steel has moderate weldability, although preheating and post-weld heat treatment may be required to minimize the risk of cracking and achieve satisfactory weld quality.
Mechanical Properties (quenched and tempered condition):
Tensile Strength: ≥980 MPa
Yield Strength: ≥785 MPa
Elongation: ≥9%
Reduction in Area: ≥45%
Impact Toughness: ≥47 J/cm²
Hardness (after quenching and tempering):
HRC (Rockwell Hardness Scale): 45-52
Post-Treatment Processes
◎ Heat Treatment:
After the machining process, the drive socket undergoes a controlled heat treatment. This process enhances the material properties of the 40Cr steel, improving its hardness, strength, and resistance to wear and deformation. The heat treatment ensures the drive socket can withstand heavy loads, high torque, and prolonged use without compromising its performance.
◎ Sandblasting:
The drive socket undergoes a sandblasting process to achieve a smooth and uniform surface finish. Fine abrasive particles are propelled onto the surface at high velocity, removing imperfections, burrs, or roughness. Sandblasting enhances the drive socket's aesthetic appeal and improves its corrosion resistance.
◎ Nickel Plating:
The drive socket undergoes nickel plating, where a thin layer of nickel is electroplated onto the surface. Nickel plating provides benefits such as enhanced corrosion resistance, improved wear resistance, and a visually appealing finish. It also facilitates easy cleaning and maintenance, ensuring the drive socket's long-term usability.
Application Scenarios
The Custom CNC Machined Steel Drive Socket finds extensive application in power tools, including drills, impact wrenches, and other machinery. Its precise dimensions and durability ensure efficient power transmission, minimizing energy loss and maximizing tool performance. Whether in industrial settings, construction sites, or DIY projects, the drive socket offers reliable and long-lasting performance.
FAQ
