CNC machined Medical orthotic devices PEEK CA30 plastic parts
Experience the epitome of precision in CNC machined medical orthotic devices with our CNC machined medical orthotic devices PEEK CA30 plastic parts service. As a dedicated OEM CNC machining facility, we provide to craft tailored components for medical orthotics, ensuring the high standards of quality and reliability.
Tailored PEEK CA30 Plastic Parts:
Our CNC machining service excels in precision crafting of medical orthotic components using PEEK CA30 plastic. Known for its durability and biocompatibility, PEEK CA30 is an ideal material for medical applications, providing strength and stability for orthotic devices.
Applications in Medical Orthotics:
Our CNC machined PEEK CA30 plastic parts find applications in various medical orthotic devices, including braces, supports, and prosthetic components. The precision in manufacturing ensures a seamless fit and enhanced performance, meeting the unique needs of patients and healthcare professionals.
Quality Assurance:
Quality is our top priority. Each PEEK CA30 plastic part undergoes rigorous inspection to guarantee not only dimensional accuracy but also the durability and reliability required for medical orthotic applications.
Our team works closely with yours to understand the specific requirements of medical orthotic devices, ensuring that each CNC machined part integrates seamlessly and enhances the overall functionality of the device.
Characteristic
1. Chemical Composition:
- PEEK CA30, a high-performance thermoplastic, comprises 30% carbon fiber reinforcement.
- It boasts excellent chemical resistance, with stability against various solvents and chemicals.
2. Mechanical Properties:
- Tensile Strength: Approximately 110 MPa.
- Flexural Strength: Around 160 MPa.
- Young's Modulus: Roughly 11 GPa.
- These values signify exceptional mechanical strength, making PEEK CA30 suitable for load-bearing applications.
3. Thermal Performance:
- Melting Point: Approximately 343°C.
- Continuous Use Temperature: Up to 250°C.
- PEEK CA30 exhibits superior thermal stability, ensuring functionality in high-temperature environments.
4. Electrical Characteristics:
- Volume Resistivity: Around 1 x 10^14 ohm-cm.
- Dielectric Strength: Approximately 160 kV/mm.
- Its electrical properties make PEEK CA30 suitable for applications requiring insulation and electrical stability.
5. Wear Resistance:
- PEEK CA30 demonstrates excellent wear resistance, contributing to prolonged durability in demanding operational conditions.
Advantages:
- Biocompatibility:
PEEK CA30 is biocompatible, making it suitable for medical applications without adverse reactions.
- Lightweight:
The material's low density contributes to the creation of lightweight orthotic devices.
- Dimensional Stability:
PEEK CA30 maintains dimensional stability, ensuring precision in CNC machining.
Disadvantages:
- Cost:
PEEK CA30 is relatively more expensive than some other plastics, impacting material costs.
- Machining Challenges:
PEEK CA30 poses challenges in CNC machining due to its high melting point and abrasiveness.
Application
1. Braces and Supports:
- Application:
CNC machined PEEK CA30 plastic parts play a vital role in the manufacturing of orthotic braces and supports.
- Significance:
The inherent strength and biocompatibility of PEEK CA30 ensure durability and comfort, offering effective support for patients with musculoskeletal conditions.
2. Prosthetic Components:
- Application:
PEEK CA30 plastic parts find application in the precision crafting of prosthetic components.
- Significance:
The CNC machined components contribute to lightweight and resilient prosthetics, addressing the unique needs of amputees and enhancing their mobility.
3. Orthopedic Insoles:
- Application:
CNC machined PEEK CA30 plastic is utilized for orthopedic insoles in the design of custom orthotic footwear.
- Significance:
The precision-engineered insoles provide optimal arch support, weight distribution, and comfort, aiding individuals with foot-related ailments.
4. Spinal Orthotics:
- Application:
CNC machined PEEK CA30 plastic parts are integral to spinal orthotics, contributing to the construction of spinal braces.
- Significance:
The material's robustness and flexibility assist in the fabrication of custom-fit spinal braces, offering support and alignment for individuals with spinal conditions.
5. Customized Splints:
- Application:
PEEK CA30 plastic parts are employed in the CNC machining of personalized splints.
- Significance:
The precisely crafted splints ensure optimal immobilization and support for specific anatomical structures, aiding in the recovery of patients with injuries or fractures.
6. Ankle Foot Orthoses (AFOs):
- Application:
CNC machined PEEK CA30 plastic contributes to the manufacturing of Ankle Foot Orthoses.
- Significance:
The lightweight yet durable nature of PEEK CA30 is ideal for AFOs, providing stability and support for individuals with gait abnormalities or neurological conditions.
Conclusion:
In the world of medical orthotic devices, CNC machined PEEK CA30 plastic parts emerge as essential components, offering precision, durability, and biocompatibility. Our commitment to advancing medical solutions through customized OEM CNC machining ensures the seamless integration of these parts into orthotic devices, ultimately enhancing the quality of life for individuals with diverse orthopedic and mobility needs.
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